Activa AD044 Uživatelský manuál Strana 6

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21c
21c:
T
21d
21d: Reassemble the ring T (18) utilising the appropriate
tool and tighten to a torque pressure of 11N·m (96.83 lbs.
per sq. inch) ± 5%.
Z
21g
21e
21e: Lever unit assembly procedure
When assembling the lever unit, be careful that the long pin
of the spring is inserted into the lever.
Furthermore, place the spring in one of the two holes present
on the gasket and on the lever to adjust the tension of the
spring.
50 mm
36,5 mm
21h
21g, 21h: Tighten the fixing screw Z (8A) of the lever to a
torque pressure of 4.5N·m (39.61 lbs. per sq. inch) ± 5%.
Check that the lever rotates easily and smoothly.
For long lever
For short lever
Reassemble the pincer unit onto the fork or the frame of the bicycle respecting the instructions previously mentioned.
N.B.: See the disassembly of the pincer for the cleaning/lubrication of the moving parts (see chapter 21a)
V
U
21f
21f: Reassemble the lever unit with the spring onto the pin-
cer unit.
Insert the lever unit into the pin of the piston unit, position-
ing it onto the hexagonal conical coupling in such a way that
the lever is found in the position as indicated in the figure.
20a
20b
20a, 20b: Organic internal pad assembly
Assemble the new pad by inserting it into the seat of the
piston unit (as indicated by the arrow in the figure) in
such a way that the pad support pin inserts into the
appropriate hole.
Insert an adequate spacer between the pincer and the
pad, then insert the new circlip and fix the pad by press-
ing on the pad with a tool that has an 8mm external diam-
eter and a hole of 3.5mm.
Bend the tongue onto the support and with the appropri-
ate flat, curved pincers tighten the part of the tongue with
the pad as indicated in the figure in such a way that there
is no play.
ATTENTION: If this warning is not respected
there could be the risk of accident with dan-
ger to life
ATTENTION: Effectuate the bending of the
tongue with great caution so as not damage
the tongue. Be careful when effectuating this oper-
ation: the dimensions of the parts are small and
therefore this operation could cause injuries to the
hand. Wear protective gloves.
WARNING: Never reuse the old tongue or
circlip: there are new ones included in the
kit with the new pads.
Q
R
S
21a
Q
21b
21a, 21b: Organic/sintered external pad assembly
Before inserting the piston complete with the pads onto
the brake unit it is necessary to lightly lubricate (use
ALVANIA EP (LF) 2) normal grease for the ball race move-
ment) the internal part of the unit and the external cir-
cumference of the piston unit.
Reassemble the piston unit and the pad carrier to the pin-
cer unit, inserting the tooth Q in the appropriate seat of
the cylinder on the pincer unit.
ATTENTION: Do not put too much grease
because the excess quantity could infiltrate
to the braking parts.
ATTENTION: Do not dirty the pad with
grease. This could be dangerous to life.
WARNING: If the support R slides out from
the ball bearing carrier during the substitu-
tion of the pad carrier S it will be necessary to
reposition it in such a way that the tooth Q on the
ball bearing carrier is aligned with the angle of
the hexagon of the piston as shown in the figure.
WARNING: Insert a 2.5mm spacer between the
two pads as indicated in the figure.
WARNING: Ensure that the pin V of the spring is
inserted into the hole U of the piston unit.
ATTENTION: The braking system needs a certain period of settling down to obtain maximum efficiency.
Before making the final approval of the set-up it is necessary to effectuate at least one hundred braking
actions and then proceed with a further adjustment to the set-up and a check on the tightness of the screws.
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